Alu Guide System (TKAL)

Modular system with many mounting options.
Standard lengths and sets.
Lightweight design for high speeds.
Slide and roller support made of high-quality plastic.

Channel side wall
Al alloy

Standard lengths 1000 / 2000 mm
Special lengths on request

Features

Safe operation on long travel length
Seawater resistant
Twin channel connectors for parallel arrangement of several channels

Standard- and Heavy-Duty-Version
Variable fixation in standard stainless steel
UMB mounting kit for assembly of the cable carrier

The Alu Guide System (TKAL) for long travel applications and high loads ensures secure guidance and smooth running of the energy chain in a gliding and rolling application.

The standardized channel profiles of 1000 / 2000 mm in length can be individually adjusted to the width of the chain. They can be quickly and easily be installed with the help of a mounting kit. Such UMB mounting kits are also available for attaching the fixed-point of the energy chain.

The optional damping band additionally reduces noise emission and guarantees an even quieter running of the chain.

TSUBAKI KABELSCHLEPP also offer the Alu Guide System (TKAL) together with the appropriate energy chain as well as with the ready-to-install TOTALTRAX® System including cables.

One-sided arrangement

For One-sided arrangement of the cable carrier, the cable carrier slides behind the fixed point on a slide support with run-on bevels.

Open design

Channel with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Opposite arrangement

For opposite arrangement, a slide support with a minimum length of 500 mm is also attached for bridging between the fixed point connections.

Open design

Channel with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Glide and roll support made of plastic

Glide support

Simple and quick mounting by hooking in
Slip-free hold in channel fastening groove
500 mm long, loadable up to 100 kg
Compensation of linear expansion by toothing at the joints – continuous glide surface
Optimized, rounded approach slope without bend

Roll support (TKAL 254/274)

Simple and quick mounting by hooking in
Slip-free hold in channel fastening groove
500 mm long, loadable up to 100 kg
Compensation of linear expansion by toothing at the joints – continuous roll surface
Minimal noise emission

TKAL 134

1 Channel profile<
2 Internal mounting kit
3 External mounting kit
4 Joint connectors
5 Damping band (optional)
6 Stable gliding support made of plastic
7 Stable roller support made of plastic
8 C-Rail
9 Strain relief holder kit

Using holder inside double-sided
b₁ min.: 118 mm.
Using holder outside double-sided
b₁ min.: 50 mm.
C-profile length L_P rounded to 50 mm

TKAL 195

* for C-profiles 3938/3939 ** for C-profiles 3940/3941

Using holder inside double-sided
b₁ min.: 134 mm.
Using holder outside double-sided
b₁ min.: 90 mm.
C-profile length L_P rounded to 50 mm

As a standard, the mounting kits included with the delivery are installed on all joins as well as at both ends of a channel. If you require more angle brackets beyond this, lease state this when ordering.

TKAL 254

Using holder inside double-sided
b₁ min.: 134 mm.
Using holder outside double-sided
b₁ min.: 90 mm.
C-profile length L_P rounded to 50 mm

TKAL 284

Using holder inside double-sided
b₁ min.: 146 mm.
Using holder outside double-sided
b₁ min.: 90 mm.
C-profile length L_P rounded to 50 mm

UNIFLEX Advanced series

Type	Channel type	h₁ [mm]	h_KA [mm]	b₁ [mm]	b₂ [mm]	b₃ [mm]	B_KA [mm]	T [mm]
UA1455
Glide shoes	134	40	134	B_K + 7	B_K + 50	B_K - 69	B_K + 25	25
UA1555
Glide shoes	134	53	134	B_K + 9	B_K + 52	B_K - 67	B_K + 27	25
UA1665
Glide shoes	195	61.5	195	B_K + 10	B_K + 60.15	B_K - 82.4	B_K + 28.6	45
UA1775
Glide shoes	195	81	195	B_K + 9	B_K + 59.15	B_K - 83.4	B_K + 27.6	45
UA1995
Glide shoes	254	116	254	B_K + 10.4	B_K + 71.9	B_K - 81	B_K + 45	45

The cable carrier outer width without attachments B_k is taken into account for calculating the inner width of guide channel b₁ and the overall width B_KA.