Steel Guide System (TKSG)
Guide channels in the modular system
Properties
- Modular system with optimized design for long travel lengths.
- Available in zinc plated sheet steel or stainless steel.
- Easy installation.
Zinc plated sheet steel / stainless steel
Standard lengths 1000 / 2000 mm
Special lengths on request
Pictographs
Inner height
Outer height
Inner width
Outer width
Inner width (Bi) in x mm increments
Pitch
Bending radius
Long travel length
Travel length unsupported
Travel length gliding
High additional load
High travel acceleration
High travel velocity
Stay arrangement on every 2nd chain link
Stay arrangement on every chain link
Cannot be opened
Opens outward
Opens inward
Opens inward/outward
Covered cable carrier
Sliding dividers
Fixable dividers
Fixable dividers in x mm grid
Height separation possible
Height separation in 1 mm increments
Hole stay available
Guide channel required
Strain relief
Clean room suitable
Quiet running/low noise
Sold by the meter
Low weight
ESD material
Ex-protection-material
Heat-resistant
Cold-resistant
Resistant to hot chips
Flame-resistant V0 (UL94)
Flame-resistant V2 (UL94)
Features
- Especially suitable for cranes and applications with long travel lengths
- Simple design for short installation times
- No accumulation of dirt through open construction
- Fast and easy installation thanks to pre-assembled sidebands and channel brackets
- Complete system for screw-fitting
- All components without welds
Versions
One-sided arrangement
For one-sided arrangement of the cable carrier, the cable carrier slides behind the fixed point on a continuous slide support with run-off bevels.
Open design
Channel profile with and without slide supports incl. run-on bevels.
Dirt and liquids can drop through without restrictions.
Opposite arrangement
For opposite arrangement, a slide support is also attached for bridging between the fixed point connections.
Open design
Channel profile with and without slide supports incl. run-on bevels.
Dirt and liquids can drop through without restrictions.
Dimensions
UNIFLEX Advanced
The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.
| Type | h1 [mm] | hKA [mm] | b1 [mm] | BKA [mm] | s [mm] | A [mm] | B [mm] | C [mm] | D [mm] | T [mm] | Y [mm] | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| UA1555 | ||||||||||||||
| Glide shoes | 53 | 124 | Bk + 9 | BK + 139 | 2 | b1 – 47 (FA) | – | 25 | 6.4 | 24 | b1 – 69 | |||
| Glide shoes | 53 | 124 | Bk + 9 | BK + 139 | 2 | b1 – 21 (FU) | 22.5 | 22.5 | 5.5 | 24 | b1 – 69 | |||
| UA1665 | ||||||||||||||
| Glide shoes | 63.5 |
124 (KR < 200) 176 (KR ≥ 200) | Bk + 10 | BK + 140 | 2 | b1 – 52 (FA) | – | 30.5 | 8.4 | 24 |
b1 – 69 b1 – 66 | |||
| Glide shoes | 63.5 |
124 (KR < 200) 176 (KR ≥ 200) | Bk + 10 | BK + 140 | 2 | b1 – 19 (FU) | 22.5 | 25 | 5.5 | 25 |
b1 – 69 b1 – 66 | |||
| UA1775 | ||||||||||||||
| Glide shoes | 83.5 |
176 (KR < 200) 209 (KR ≥ 200) | Bk + 10 | BK + 140 | 2 | b1 – 52 (FA) | 20 | 30 | 8.5 | 25 |
b1 – 66 b1 – 70 | |||
| Glide shoes | 83.5 |
176 (KR < 200) 209 (KR ≥ 200) | Bk + 10 | BK + 140 | 2 | b1 – 19 (FU) | 20 | 30 | 8.5 | 25 |
b1 – 66 b1 – 70 | |||
| UA1995 | ||||||||||||||
| Glide shoes | 116.5 | 258 | Bk + 11 | BK + 141 | 2 | b1 – 28 (FU) | 35 | 30 | 8.5 | 50 | b1 – 100 | |||
M series
The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.
| Type | h1 [mm] | hKA [mm] | b1 [mm] | BKA [mm] | s [mm] | A [mm] | B [mm] | C [mm] | D [mm] | T [mm] | Y [mm] | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| M0650 | ||||||||||||||
| Glide shoes | 60.5 |
124 (KR < 200) 176 (KR ≥ 200) | Bk + 5 | BK + 135 | 2 | b1 – 55 (FAI) | 30 | 25 | 6.4 |
24 25 |
b1 – 69 b1 – 66 | |||
| Offroad Glide shoes | 63.5 |
124 (KR < 200) 176 (KR ≥ 200) | Bk + 5 | BK + 135 | 2 | b1 – 24 (FU) | 22.5 | 30.5 | 6.5 |
24 25 |
b1 – 69 b1 – 66 | |||
| M0950 | ||||||||||||||
| Glide shoes | 83.5 |
176 (KR < 200) 209 (KR ≥ 200) | Bk + 5 | BK + 135 | 2 | b1 – 70 (FAI) | 40 | 30 | 8.4 | 25 |
b1 – 66 b1 – 70 | |||
| Offroad Glide shoes | 86.5 |
176 (KR < 200) 209 (KR ≥ 200) | Bk + 5 | BK + 135 | 2 | b1 – 19.5 (FU) | 35 | 34.5 | 8.5 | 25 |
b1 – 66 b1 – 70 | |||
| M1250 | ||||||||||||||
| Glide shoes | 99.5 |
209 (KR < 300) 258 (KR ≥ 300) | Bk + 6 | BK + 136 | 2 | b1 – 83 (FAI) | 50 | 35 | 10.5 | 50 |
b1 – 70 b1 – 90 | |||
| Offroad Glide shoes | 103 |
209 (KR < 300) 258 (KR ≥ 300) | Bk + 6 | BK + 136 | 2 | b1 – 23 (FU) | 35 | 40.5 | 11 | 50 |
b1 – 70 b1 – 90 | |||
| M1300 | ||||||||||||||
| Glide shoes | 127.5 | 258 | Bk + 6 | BK + 136 | 2 | b1 – 27 (FU) | 35 | 30 | 11 | 50 | b1 – 90 | |||
TKHD series
The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.
| Type | h1 [mm] | hKA [mm] | b1 [mm] | BKA [mm] | s [mm] | A [mm] | B [mm] | C [mm] | D [mm] | T [mm] | Y [mm] | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| TKHD85 | ||||||||||||||
| Glide shoes | 90.5 | 209 | Bk + 6 | BK + 136 | 2 | b1 – 100 (FAI) | 80 | 25 | 12 | 35 | b1 – 70 | |||
| TKHD90 | ||||||||||||||
| Glide shoes | 127.5 | 258 | Bk + 6 | BK + 136 | 2 | b1 – 96 (FAI) | 40 | 25 | 12 | 50 | b1 – 90 | |||
| TKHD85-R | ||||||||||||||
| Glide shoes | 84 | 209 | Bk + 6 | BK + 136 | 2 | b1 – 100 (FAI) | 80 | 25 | 12 | 35 | b1 – 70 | |||
| TKHD90-R | ||||||||||||||
| Glide shoes | 117 | 258 | Bk + 6 | BK + 136 | 2 | b1 – 96 (FAI) | 40 | 25 | 12 | 50 | b1 – 90 | |||
S/SX series
The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.
| Type | h1 [mm] | hKA [mm] | b1 [mm] | BKA [mm] | s [mm] | A [mm] | B [mm] | C [mm] | D [mm] | T [mm] | Y [mm] | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| S/SX0650 | ||||||||||||||
| Glide shoes | 56 | 124 | Bk + 10 | BK + 140 | 2 | b1 – 47 (FAI) | 45 | 25 | 6.4 | 24 | b1 – 69 | |||
| S/SX0950 | ||||||||||||||
| Glide shoes | 73 | 176 | Bk + 10 | BK + 140 | 2 | b1 – 77 (FAI) | 65 | 30 | 8.4 | 27 | b1 – 66 | |||
| S/SX1250 | ||||||||||||||
| Offroad Glide shoes | 103 |
209 (KR < 350) 258 (KR ≥ 350) | Bk + 12 | BK + 142 | 2 | b1 – 76 (FAI) | 80 | 35 | 10.5 | 50 | b1 – 100 | |||
| S/SX1252 | ||||||||||||||
| Offroad Glide shoes | 103 |
209 (KR < 350) 258 (KR ≥ 350) | Bk + 12 | BK + 142 | 2 | b1 – 76 (FAI) | 80 | 35 | 10.5 | 50 | b1 – 100 | |||
The dimension A refers only to the connection holes.
The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.
Fixing Elements
Fixing with channel brackets
The channel brackets are mounted at the joins, ensuring precise connection of the joins in addition to fixing the channel to the substructure.
- Optimum alignment of the joins
- Reduced installation times
- No welds
- Minimum number of screw connections
- Reliable fixing under rough conditions
- High stability
Fixing kit (optional)
The delivery scope of the Steel Guide System does not include the optional joining clamp fixing kit.
Fixing kit
- C-rail (length depends on b1)
- T-head bolt M10
- Hex nut
- Washer
| s [in mm] | D1 [in mm] | hKA [in mm] |
|---|---|---|
2 | b1 + 11 | 124 |
2 | b1 + 11 | 176 |
2 | b1 + 11 | 209 |
2 | b1 + 11 | 258 |
The sheet metal thickness “s” corresponds to the respective wall thickness “s” of the channel.
As a standard, the channel brackets included with the delivery are installed on all joins as well as at both ends of a channel. If you require more channel brackets beyond this, please state this when ordering.
Calculating C-profile length
Suitable perforated C- profiles can be found from here.
Order
To order the Steel Guide System (TKSG), please provide the following information:
- Number of guide channels
- Total length of channel
- Support length LKA'
- Ouer height of guide channel hKA
- Inner width of guide channel b1
- Material
- Support height h1
- Delivery (unmounted/mounted)
- Fixing with or without C-profile
